2004 Mazda3: Crankcase Oil and Filter Change

These instructions apply to a 2004 Mazda3 5-door but are easily transferable to any model/year of Mazda3 with the 2.3L engine.



The Procedure

Raise and Support Front of Car
 
  I used a floor jack to raise each side of the car from the sturdy location directly inboard of the emergency jacking points. I then used jack stands to support the car while I was under it. NEVER, NEVER get under a car that is not securely supported. Using only a floor jack is not considered securely supported.
[Update] On my second time doing this, I grabbed a set of ramps from a local auto parts store, and this made raising and supporting the car much easier. My Mazda3 (stock suspension) has about 7" of ground clearance at the front bumper cover, and the bumper cover extends about 20" in front of the wheel. Thus, as long as the ramps are no higher than 7" or do not reach 7" in height within the first 20" of length, they should work.

 

Remove Undercover Trim Clips
 
  Remove the clips by inserting a small flat-blade screwdriver under the center section and popping it out. Remove the center section and then remove the outer ring.

 

Remove Undertray Bolts
 
  There are several 10mm bolts that fasten the plastic undertray to the car. Remove these bolts so you can remove the undertray.

 

Unclip Undertray
 
  Each side of the undertray has a clip near the wheel. Unclip the undertray and it should be free of the car.

 

Remove Oil Drainplug
 
  Remove the 17mm drainplug from the rear of the oil pan. Make sure you have your collection container under the hole so that you can catch the oil that will drain out.

 

Remove Oil Filler Cap
 
  Remove the cap so that the oil will drain faster and more completely.

 

Remove Oil Filter Drain Plug
 
  Using a 6mm Allen wrench, loosen the the drain plug so that you can remove the lower portion of the canister without spilling oil everywhere.

 

Loosen and Remove Lower Lid of Oil Filter Housing
 
  You may be able to do it with your hands, but if not, you can use a strap-type wrench or the "special tool" from Mazda.

 

Remove Filter Element
 
  The filter element just slides out of the housing.

 

Install New Filter Element
 
  Just slide it on like the old one came off.

 

Remove Rubber O-Ring
 
  Remove the large O-ring from the lower filter housing lid. You may need to use a pick or hook as it's kinda slippery.

 

Install New O-Ring
 
  The O-ring is necessary to properly seal the oil filter housing.

 

Replace Drain Plug O-Ring
 
  The small O-ring on the drain plug needs to be replaced as well. Again, you can use a pick or hook if your fingers get too slippery.

 

Install Drain Plug
 
  Thread the drainplug into the plastic lid and make sure it's tight. Be careful not to over-tighten it because the lid is plastic and the drainplug is metal. The writing on the oil filter housing lid says that the tightening torque is 10N*m +/- 1N*m (7.5ft*lbs to 8.5ft*lbs). You can put a 6mm allen socket on your torque wrench to tighten the drainplug properly.

 

Lubricate O-Ring
 
  Wipe a little oil along the outer surface of the large O-ring on the lower lid of the oil filter housing. This will help ensure that the O-ring does not catch and tear while you reinstall the filter element.

 

Reinstall Filter Element and Lower Housing
 
  Thread it on and make sure it's not cross threaded - you don't want oil leaks! The writing on the oil filter housing lid says that the tightening torque for the lid is 30-35N*m (22-25 ft*lbs), and you can measure this by putting the Mazda special tool on your torque wrench for the final tightening.

 

Reinstall Oil Drain Plug
 
  After installing a new crush washer, thread the plug back into the oil pan and make sure it's snug. I don't have the official torque spec for this drainplug, but the 17mm drainplugs that thread into aluminum casings (like the Mazda3's oil pan) on my other car are typically tightened to 18-22 ft*lbs.

 

Remove Upper Engine Cover [optional]
 
  If you tend to be a klutz, you might want to remove the upper engine cover so you don't spill oil everywhere.

 

Fill Oil
 
  Refill the crankcase oil through the filler hole. It should take about 4.5 quarts if you're replacing the oil filter at the same time. Mazda recommends 5W20 oil in the Mazda3, and Mobil makes a synthetic 0W20 oil that meets these requirements.

 

Replace Oil Filler Cap
 

 

Replace Upper Engine Cover
 

 

Start And Run Engine
  Run the engine for a minute or two, looking under the car for any leaks. Stop the engine immediately if you find any leaks.

 

Check Oil Level
  Allow the car to sit for 10 minutes or so. Then, check the oil level via the dipstick and see what it reads. There is about 0.75qt difference between the "Low" and the "Full" marks, so add enough oil to get it to register close to the "Full" mark without overfilling it.

 

Replace Engine Undercover
  Replace it like you took it off.

 

Clean Up Your Mess
  Clean up any oil that spilled during the process and dispose of the oil containers. Take the used oil to your local parts store or HazMat disposal site and properly recycle it. Don't pour it in a hole in your mother-in-law's back yard or the EPA will become intimate with your bank account. Further, make sure you take your old filter to the HazMat site and don't wrap it in paper towels and hide it in your trash like your neighbor does. Do the responsible thing and properly dispose of your used oil and filters! And put your catalytic convertors back on, too ;-)



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Last Modified Sat Jul 17 2004 20:11:47 Pacific Daylight Time